Turnkey Solutions

Turnkey Solutions

One-stop Aluminium Melting & Casting Turnkey Service

From the first planning sketch to the final commissioned line — LVYUAN delivers complete aluminium processing plants under a single point of accountability. No fragmented vendors, no integration headaches, no surprises during installation.

Built, Delivered, Installed — All By Us

Most aluminium equipment suppliers will sell you a machine. We build entire production lines. Backed by the manufacturing strength of LVYUAN Group’s 80,000 m² facility in Foshan, we plan, manufacture, ship, install, and commission complete aluminium melting and casting systems — designed to fit your plant layout, your throughput targets, and your local power and environmental constraints.

Whether you’re setting up a new aluminium recycling operation, expanding an existing foundry, or upgrading an obsolete production line, our team handles every stage so you only have one supplier to manage.

Equipment We Manufacture & Integrate

Our turnkey solutions cover the entire aluminium production process — from raw scrap intake to finished cast products.

Melting & Smelting

  • Regenerative Aluminium Melting Furnace
  • Rotary Furnace
  • Twin/Dual Chamber Furnace
  • Side Well Furnace

Aluminium Billet Treatment

  • Homogenising Furnace
  • Cooling Chamber
  • Full Automatic Aluminium Bar Saw (Band Saw)
  • Full Automatic Aluminium Bar Saw (Circular Saw)
  • Razer Marking System

Hot Dross

  • Dross Separate Machine
  • Cooling Drum Machine
  • Ball Mill
  • Screening Machine

Cold Dross

  • High Speed Ball Mill
  • Screening Machine

Environmental & Auxiliary Systems

  • Pulse Bag Type Dust Collector

Casting

  • Aluminium Bar Casting Machine
  • Ingot Casting Line

One Supplier. One Timeline. One Accountability.

When you piece a production line together from multiple vendors, the hidden costs add up fast — incompatible interfaces, integration delays, finger-pointing during commissioning, and downtime when no one wants to own the problem.

A turnkey approach from LVYUAN means:

Single project manager from planning through commissioning
Pre-tested equipment compatibility — every machine in your line is built to work together
One installation team that knows the entire system
One after-sales contact for the life of your plant
Faster ramp-up with fewer integration surprises

How a Turnkey Project Works

From Enquiry to Production

Discovery & Site Assessment

We start by understanding your throughput targets, available space, power supply, environmental requirements, and budget. Our engineers visit the site to assess existing infrastructure.

Engineering & Design

Our team designs the production layout, equipment specifications, utility connections, and material flow — drawn up as detailed engineering plans you can review before commitment.

Manufacturing

Equipment is built at LVYUAN Group’s Foshan facility under ISO 9001 quality control, with progress reports throughout production.

Shipping & Installation

We ship to your site and our installation team handles assembly, electrical hookup, and integration with existing systems.

Commissioning & Training

We run the line through commissioning trials, train your operators, and verify performance against agreed specifications before handover.

After-Sales Support

Klang-based service team provides ongoing maintenance, spare parts, and technical support throughout the plant’s operational life.

Ready to upgrade your aluminium operation?

Talk to our team about the right equipment and materials for your plant.